Multi Stage Air Compressor
Reciprocating High Pressure Air Compressor
At New Shakti, we bring decades of expertise as a leading manufacturer of multi-stage air compressors in India, combining innovative engineering with industry-specific insights to deliver unmatched performance. Our air compressors are designed for precision, durability, and energy efficiency, tailored to meet the rigorous demands of sectors like oil & gas, manufacturing, automotive, and aerospace.
By partnering with us, you gain access to cutting-edge technology built with high-grade materials and ISO/ASME-compliant processes, ensuring reliability even in extreme operating conditions. We prioritize customization, offering scalable compressed air solutions that align with your pressure, flow, and environmental requirements. Beyond superior compressor parts, our commitment extends to end-to-end support—from design consultation and seamless installation to predictive maintenance and genuine spare parts availability. As your trusted multi stage compressor supplier, New Shakti corporation guarantees not just a product, but a long-term investment in operational excellence, safety, and cost efficiency.
Multi Stage Compressor
| Motor Power | 20 HP |
| Capacity | 25 Kg |
| Compressor Technology | Reciprocating Compressor |
| Air Tank Capacity | 500 L |
| Number Of Compression Stages | Two Stage |
| Brand | New Shakti |
| Origin | India |
How Multi-Stage Air Compressors Work
Multi-stage compressors compress air in successive stages, with each stage incrementally increasing pressure while mitigating temperature rise. Here’s a simplified breakdown:
- Compression Stages: Air enters the first cylinder (low-pressure stage), where it is compressed to an intermediate pressure.
- Intercooling: The heated air passes through an intercooler, which reduces its temperature before entering the next stage. Cooling improves air density, reducing the work needed for further compression.
- Subsequent Stages: The cooled air moves to the next cylinder(s) (high-pressure stages), repeating compression until the target pressure is achieved.
- Aftercooling & Storage: Finally, air is cooled again (aftercooling) to remove residual heat and moisture, then stored in a receiver tank.
This staged approach approximates isothermal compression (constant temperature), enhancing efficiency compared to single-stage adiabatic processes.
Types of Multi-Stage Compressors
- Reciprocating (Piston) Compressors: Use pistons in tandem cylinders (2–4 stages) for precise pressure control. Ideal for applications requiring ultra-high pressures (up to 5,000+ psi), such as industrial manufacturing and gas pipelines.
- Centrifugal Compressors: Employ rotating impellers for continuous, oil-free airflow. Suited for large-scale operations like power plants and refineries.
Two-stage compressors are common for moderate pressures (150–200 psi), while multi-stage systems (3+ stages) handle extreme pressures with superior thermal management.
Key Advantages of Multi-Stage Design
Multi-stage compressors are indispensable in sectors requiring reliable high-pressure air:
Manufacturing: Powering pneumatic tools, CNC machines, and automation systems.
Oil & Gas: Drilling, pipeline maintenance, and LNG processing.
Automotive: Spray painting, tire inflation, and engine testing.
Aerospace: Hydraulic systems and component testing.
Chemical & Petrochemical: Gas compression for reactors and storage.
Industrial Applications
Multi-stage compressors are indispensable in sectors requiring reliable high-pressure air:
- Manufacturing: Powering pneumatic tools, CNC machines, and automation systems.
- Oil & Gas: Drilling, pipeline maintenance, and LNG processing.
- Automotive: Spray painting, tire inflation, and engine testing.
- Aerospace: Hydraulic systems and component testing.
- Chemical & Petrochemical: Gas compression for reactors and storage.
Design Considerations for Optimal Performance
As multi stage compressor manufacturers, we prioritize:
- Material Selection: High-grade alloys and lubricants to withstand elevated pressures and temperatures.
- Precision Engineering: Balanced piston-cylinder alignment and minimized clearance volumes to boost volumetric efficiency.
- Advanced Cooling Systems: Efficient intercoolers and aftercoolers to maintain thermal stability.
- Customizable Configurations: Adjustable pressure ratios and modular designs to meet specific operational needs.
- Predictive Maintenance: IoT-enabled monitoring for real-time diagnostics, preventing downtime.