Reciprocating Air Compressor
As a top manufacturer of industrial reciprocating air compressors, we take pride in delivering ISO-certified products that ensure quality, reliability, and safety in every unit. Our energy-efficient solutions help reduce operational costs without compromising performance. We provide comprehensive support, guiding our customers from the initial consultation to after-sales service for a seamless experience. With a capacity of global reach, our innovative and reliable compressed air solutions are trusted by clients in all over India. Additionally, we offer competitive pricing, ensuring premium quality at affordable rates.
Industrial Reciprocating Air Compressor Manufacturer for Heavy-Duty Application
Reciprocating air compressors are crucial for industries that require compressed air to power tools, machinery, and processes. As a trusted ISO-certified reciprocating Air compressor manufacturer from Ahmedabad, India, We specialize in designing and delivering high-performance compressors tailored to meet diverse industrial needs. Serving industries like manufacturing, automotive, food processing, oil and gas, and construction, we are committed to offering versatile and reliable solutions.
What is a Reciprocating Air Compressor?
A reciprocating compressor, also known as a piston air compressor, is a positive displacement machine that compresses air by using a piston within a cylinder. These industrial air compressors are widely used for their durability, efficiency, and versatility, making them a preferred choice in industries needing high-pressure or intermittent air supply. With advancements in technology, reciprocating air compressors have become even more energy-efficient and environmentally friendly.
Why Choose us as Reciprocating Air Compressor Manufacturer ?
Heavy-Duty Construction
Robust cast iron/steel cylinders and corrosion-resistant components for 10,000+ hours of continuous operation.
Precision-engineered valves for reduced air leakage and enhanced efficiency.
Customizable Configurations
Single-stage (up to 150 PSI) and two-stage (up to 200 PSI) models.
Oil-lubricated or oil-free variants to meet ISO 8573-1 air purity standards.
Energy-Efficient Design
Auto-start/stop controls and VFD (Variable Frequency Drive) options to reduce power consumption by 20-30%.
Thermal protection systems to prevent overheating.
Low Maintenance
Easy-access valve plates and piston rings for quick servicing.
Self-lubricating crankshaft bearings for minimal downtime.
Certified Quality
CE, ISO 9001, and ASME certifications for global compliance.
2-year warranty with 24/7 technical support.
Reciprocating air compressors have versatile applications across numerous industries:
- Manufacturing: Used for powering pneumatic tools, operating assembly lines, and supporting robotics. For example, these compressors power robotic arms in automated production.
- Automotive: Essential for spray painting, tire inflation, and maintenance tasks, ensuring precision and efficiency.
- Oil and Gas: Ideal for compressing and storing gases, facilitating safe and efficient transportation in pipelines.
- Food and Beverage: Provide clean, oil-free air for packaging, processing, and maintaining quality standards.
- Construction: Power heavy-duty tools such as jackhammers, drills, and impact wrenches at construction sites.
- Pharmaceuticals: Deliver oil-free air critical for manufacturing and packaging medicine.
| Model | Motor Power | Max Pressure | Piston Displacement (CFM) | No. of CYL. | Receiver Capacity (LTR.) | Weight (Kg)(Approx.) | ||
| HP | KW | PSIG | KG/Cm2 | |||||
| NS-267 | 2 | 1.50 | 116 | 8.15 | 121-500 | 2 | 270 | 250 |
| NS-40TH | 3 | 2.23 | 149 | 10.5 | 51-120 | 2 | 500 | 280 |
| NS-267 | 5 | 3.72 | 175 | 12.3 | 0-20 | 2 | 200 | 320 |
| NS-40TH | 7.5 | 5.59 | 175 | 12.3 | 20 | 2 | 250 | 375 |
| NS 321T2 | 10 | 7.45 | 175 | 12.3 | 0-20 | 2 | 300 | 420 |
| NS-40T | 20 | 14.91 | 175 | 12.3 | 68 | 2 | 500 | 420 |
| NS-40TH | 20 | 14.91 | 1067 | 25 | 51-150 | 2 | 500 | 520 |
- High Pressure Capability: Delivering consistent high-pressure output for various industrial tasks.
- Cost-Effective: Affordable initial investment with low operational and maintenance costs.
- Durability: Built to withstand challenging industrial conditions and provide long-term reliability.
- Versatility: Suitable for a wide range of applications, from low-pressure to high-pressure requirements.
- Energy Efficiency: Modern designs reduce energy consumption while maximizing output.
- Compact Design: Available in both horizontal and vertical configurations to accommodate space constraints.
Reciprocating Air Compressor Working Principle
Reciprocating air compressors work on the positive displacement principle generally known as reciprocation. Air is drawn into a compression chamber through an inlet valve. As the piston moves within the cylinder, it reduces the volume of the chamber, thereby compressing the air. Once the desired pressure is achieved, a valve opens to release the high-pressure air into the outlet system. This process is grounded in Boyle’s Law, which states that the pressure of a gas is inversely proportional to its volume when temperature and mass remain constant.
How Reciprocating Compressor Works ?
The operation of a reciprocating air compressor involves a simple yet effective process:
- Suction Stroke: The piston moves downward, causing the inlet valve to open and atmospheric air to enter the cylinder.
- Compression Stroke: The piston moves upward, compressing the trapped air, which is then discharged through the outlet valve into a storage tank or pipeline.
This repetitive process ensures a steady and reliable supply of compressed air. Our compressors are built with durable materials to enhance longevity and performance, even in demanding industrial environments.
Types of Reciprocating Air Compressor
To meet diverse needs, reciprocating compressors are categorized into the following types:
- Single-Stage Reciprocating Compressors:
- Compress air in a single stroke.
- Best for applications requiring lower pressures (up to 100 PSI).
- Compress air in two stages, achieving pressures of up to 175 PSI or more.
- Ideal for industries needing consistent, high-pressure air.
- Oil-Lubricated Reciprocating Compressors:
- Use oil for lubrication, ensuring smooth operation and extended lifespan.
- Common in industries where air purity is not critical.
- Deliver 100% contaminant-free air, making them suitable for food, pharmaceutical, and medical applications.
- Horizontal and Vertical Reciprocating Compressors:
- Designed to suit specific space requirements. Horizontal models are ideal for compact spaces, while vertical models save floor space in tight setups.
- Energy-Efficient Reciprocating Compressors:
- Incorporate advanced technologies to minimize energy consumption and noise levels, enhancing overall efficiency.
FAQ About Reciprocating Compressor
Reciprocating compressors, also known as piston air compressors, are ideal for applications requiring high-pressure or intermittent air supply. They are cost-effective, durable, and versatile, making them suitable for various industries.
Key factors include required pressure (PSI), airflow (CFM), duty cycle, and available space. Consult our experts for personalized recommendations.
Regular maintenance, including oil changes, filter replacement, and component inspections, should follow the manufacturer’s guidelines for optimal performance.
These compressors are best for intermittent use. For continuous operation, we recommend screw compressors.
With proper care, our reciprocating air compressors typically last 10-15 years or more.
Yes, all our range of compressors meet ISO standards for quality, safety, and performance.
Absolutely! We offer tailored solutions to meet unique industrial needs, ensuring optimal performance and efficiency.